Introduction

The same molding tool can only produce a pallet of one size, but in addition to the size, the formula, color, and materials can be customized. Compared with ordinary pallets, cold room plastic pallet have completely different formulas. Generally, the colder the pallets, the lower the load-bearing capacity of the pallets and the greater the probability of damage. In this case, to ensure the life and quality of the pallet, a special formula is needed to achieve it. And we will be your best choice.

Surface Texture

Diamond-patterned or raised-dot textures increase the friction coefficient by 40% of HDPE Logistic Plastic Pallet, while integrated drainage channels prevent water/slush accumulation. Even with frost layers up to 2mm, this design maintains a 0.6+ static friction coefficient (ASTM D1894 standard), securing goods during multi-level stacking in humidity levels exceeding 85% RH.

Reinforced Edges

5-10cm perimeter barriers minimize lateral slippage, complemented by cross-braced six runner structures of Open Deck Racking Plastic Pallet that boost edge compression resistance by 25%. Stress tests confirm these edges endure 500+ forklift contact cycles without deformation, critical for high-traffic freezer aisles.

Thickened Critical Zones

Key load-bearing areas of Anti-slip Plastic Pallet 12001000 (legs, panel joints) are thickened to 8-12mm. Finite Element Analysis (FEA)-optimized stress distribution limits deformation to <2% under 1.5-ton dynamic loads at -30°C, complying with ISO 8611 Class C standards. Field data shows 98% retention of original strength after 5-year freezer use.

Reinforcement Ribs

Honeycomb/mesh rib patterns reduce weight by 15% while increasing flexural strength by 20-30%. This design evenly distributes forklift tine pressures (up to 12MPa), eliminating stress concentration points. Third-party tests verify 0.5mm maximum deflection under 2-ton static loads.

Low-Temperature Resistant Materials

Material Selection

HDPE (High-Density Polyethylene) maintains molecular flexibility at -40°C due to its tightly packed molecular chains, showing no significant drop in impact resistance. PP (Polypropylene), with high crystallinity, resists deformation at -30°C, ideal for frequent low-temperature handling. Both materials eliminate brittle fracture risks common in conventional plastics under freezing conditions, ensuring 3-5 times longer service life than standard Rackable Vented Pallets in cold storage environments.

Impact Modifiers

Incorporating POE (Polyolefin Elastomer) enhances energy absorption by 30-50% at subzero temperatures. This modification prevents crack formation from accidental drops or collisions of 3 Skids HDPE Plastic Pallet, crucial for preserving structural integrity during intensive logistics operations. Laboratory tests show modified pallets withstand 10,000+ impact cycles at -35°C without failure.

product Specification

Size	1200mm(L)×800mm(W)×150mm(H)
Static load	4T
Dynamic load	1T
Weight	11 ±0.5kg
Main Material	HDPE
Working Temp.	-10℃～+40℃
Color	Blue, can be customized
Top surface (Loading surface)	grid
Bottom structure	three runners
Note	This product passed the loading test on the premise of uniform loading. In reality, the loading capacity is influenced by the environment, packages and application etc.

Characteristics and purchase suggestions of cold storage plastic pallets

Moisture & Corrosion Resistance

Seamless Molding: Injection-molded one-piece construction eliminates joints where moisture could infiltrate, crucial for seafood freezers (-25°C, 95% RH). This HACCP-compliant design reduces bacterial harborage points by 90% compared to bolted pallets, with 360° cleanability.
Chemical Resistance: Hydrolysis-resistant additives (e.g., Irganox 1010) enable tolerance to pH3-11 cleaners and brine exposure. Accelerated aging tests show <3% weight loss after 1,000hrs in 5% saline solution, outperforming untreated plastics by 8x. Service life extends to 8-10 years in harsh conditions.

Hygiene & Cleanability

Smooth Surfaces: With Ra ≤0.8μm surface roughness of 4-Way Rackable Pallets (FDA 21 CFR compliant), non-porous structures block microbial growth. High-pressure washing leaves no residue, achieving GMP Class C cleanliness. Trials show 99.9% pathogen removal in 60s sanitization cycles.
Antimicrobial Treatment: Silver-ion/nano-TiO2 coatings achieve >99% inhibition against E. coli and S. aureus. Certified by ISO 22196, this feature is vital for pharma cold chains storing vaccines requiring ≤-20°C sterile conditions.

Lightweight & Durability

Easy Handling: HDPE 4-Way Rackable Polyethylene Pallet (0.95g/cm³) are 60% lighter than steel, allowing single-person transport. Fatigue resistance ensures 100,000+ flex cycles at -40°C (per ASTM D6112), reducing workplace injuries in fast-paced logistics.
Anti-Aging: UV stabilizers (e.g., 2% carbon black) and antioxidants triple UV resistance in transitional zones (-10°C to ambient). Outdoor exposure tests show <5% tensile strength loss after 2 years versus 25% in standard FDA Heavy Duty Plastic Pallet.

Cold Storage Equipment Compatibility

Forklift Adaptability: Four-way entry slots (100mmH×200mmW) suit all mainstream forklifts. Bottom ribs limit slot deformation to <5mm under 3-ton loads, exceeding FEM 10.2.02 safety thresholds of Open Deck Plastic Pallet With 3 Runners.
Rack Compatibility: Steel-reinforced bases allow 800kg shelf loads over 1.5m spans (URMA certified). 72-hour static load tests show <1mm deflection, ensuring safe automated storage/retrieval.

Standardization & Customization

Standard Sizes

1200×1000mm (EU) and 1100×1100mm (Asia) Rackable Plastic Solid Deck Plastic Pallet ensures ±3mm precision for AS/RS integration. Compatibility rates exceed 98% with leading cold-chain automation systems.

Custom Solutions

Options include 30-50% vented decks (aquatic products), anti-static coatings (10^6-10^9Ω, ESD-S7.1 compliant), or glow-in-dark strips (20+ hour visibility) for specialized cold storage needs.